In the world of manufacturing, metal bending is a highly demanded service yet so challenging for an ordinary fabricator to carry out. You need someone with the technical expertise and equipment to deliver bends that are free of blemish and efficient in facilitating the flow of fluids. If you are looking for such services, then look no further than a fabricator who uses the induction bending process. This is an advanced method of bending metals delivering both efficiency and precision. It has overcome the limitations of traditional bending techniques such as distortion and wall thinning. If you have no clue of what induction bending is, here are the important things you need to learn about this technique to help you make the right consumer choice:
How is Induction Bending Carried Out?
Induction bending is a fairly simple and fast process. An ordinary pipe is placed on a bed fitted with a swing arm. The swing arm is gradually adjusted to a certain radius that will produce the right size of bend that you want. Thereafter, the fabricator drags the pipe through a heating unit referred to an induction coil. As hydraulic action pushes the pipes through the induction coil, it is heated to an approximate temperature of about 1000 degrees Celsius in the area that needs to be bent.
How Does Induction Bending Vary From Other Techniques?
Induction bending is very different from other techniques used to bend metals. It achieves high processing speeds when compared to methods such as wall thinning. This allows you to work on many bends within a short time. Additionally, there is a high level of precision considering that you can keep the temperatures of the induction coil within a range of thirty degrees above or below the 1000 degrees.
What are the Top Benefits of Using Induction Bending?
Generally, induction bending has a significant number of benefits compared to other methods used for bending metals. First, induction bending enables you to create bends even when the radius of the pipe is big. This reduces wear and tear at the bend. Secondly, there is no need for compound bends because the process does not require any welding. Lastly, you will have an easy maintaining the pipes if you opt to bend them using the induction process. This is because of the relative ease with which you can reproduce a similar bend to replace the one that has been damaged.